Dye sublimation printing has quickly become one of the leaders in the custom patch-making industry, with vibrant colors, fine detail, and durability. Custom patches come from any branding, self-expression, or commemoration motivation, all of which can be served through the custom patches provided by dye sublimation.
At Pacific Emblem, you will get the widest options for custom dye sublimation patches. But why would you choose dye sublimation from Pacific Emblem? Well, let’s explore!
Brilliant, Full-Color Reproduction
The color vibrancy offered by the custom patches through dye sublimation is perhaps one of the main advantages. In contrast to embroidery or screen printing, dye sublimation has no limit on the color range and blending that is available in the printing of full-color images with high resolution. The way it works is by directly transferring the dye at a high temperature into the material of the patch, resulting in bright, rich colors that are bonded to the fabric. This technique boasts incredible color gradients, smooth transitions, and rich shades so that every patch comes out eye-catching and true to the original design. However, you can even opt for custom embroidered emblems from Pacific Emblem, as they resemble nothing but authenticity to the max!
High-resolution detailing
Dye sublimation allows for detailed and accurate detail, which is ideal for intricate designs, small text, and logo images. Other methods, such as embroidery, find it difficult to achieve fine lines and small details due to the restricted thickness of the thread and density of the stitch. However, with dye sublimation, there is no such limit. An image as small as a few millimetres across can be photorealistic in its quality. Check out Pacific Emblem, and book your order today, be it for custom event badges and lanyards or anything else!
Superb Durability and Longer Lifespan
Yet another reason that makes custom patches by dye sublimation stand apart is durability. Since the dye is infused into the fabric and never laid out on the surface, sublimated patches do not fade with time, peel off, or crack. This means that the colors are bound to remain vibrant, for instance, custom firefighter patches even after a lot of direct sun exposure, water, and repeated washing, thus excellent for patches likely to be worn frequently or regularly. This long-term sustainability means that dye sublimation patches are a good investment. These patches will retain their look way longer than the patches produced by traditional ink or embroidery techniques.
Lightweight and Comfortable
Dye sublimation patches are generally lighter and more comfortable to wear than embroidered or PVC patches. Embroidered patches can be sometimes bulky and heavy, especially when it’s on lighter clothing or accessories. Since dye sublimation patches are flat and smooth, they offer a more refined look and feel, which is quite comfortable to wear even daily. This lightweight is the primary marketing appeal for those who must wear their patches for extensive periods without the discomfort associated with additional weight or stiffness.
Unlimited Design Flexibility
Dye sublimation allows almost unlimited possibilities to design patches. With color, shading, or fine details and no limitations while printing, you can make a patch that will look just like your idea. From photographs or gradients to custom forms or intricate patterns, sublimation means you have the freedom to design without restrictions. Such flexibility is valuable even in the case of custom embroidered emblems, especially for those who wish to make a statement with the very patches they bear. This is whether you are coming up with a corporate logo, a team emblem, or just a unique art piece, dye sublimation is the perfect means of bringing this to life with high precision.
Faster Production Time
Compared to embroidery or woven patches, dye sublimation is relatively faster because it involves a shorter turnaround time, perfect for rush orders or even time-sensitive projects. The manufacture of patches with embroidery involves digitizing the design, setting up the embroidery machine, and stitching the material. This might take time. The process of dye sublimation is relatively smooth, wherein the design is printed straight on patch material. With such efficiency, production can be completed faster, be it for custom event badges and lanyards.
Suitable for Small Quantities
Dye sublimation frequently runs much cheaper for smaller production runs when customized patches are printed. Embroidery does not lend itself to the same rules of thumb; it could include setup costs in threading, stitching, and even calibrating the machine itself. Too bad it all adds up on smaller orders. A dye sublimation process will have fewer setup steps and easily adapt for those smaller runs without contributing to much more expense. This way, dye sublimation patches become an attractive alternative for start-ups or small businesses, and even for custom firefighter patches.
Eco-Friendly Process
Since the earth is now ever-growingly conscious of environmental sustainability, sublimation stands out as a ‘clean’ printing process. On the other hand, traditional screen printing or any other method employs noxious chemicals and excess ink while sublimation uses water-based dyes with extremely little impact on the environment. The sublimation process also produces less waste since the dye attaches directly to the fabric, thus reducing the use of other additives. Dye sublimation is, therefore, a better choice for enterprises and individuals who are committed to diminishing their ecological footprint but would still like to achieve the highest quality prints.
Wrapping Up!
Custom dye sublimation patches possess aesthetic appeal, durability, and flexibility. Whether you want a striking logo patch, the commemoration of a special event, or just a fashion staple, dye sublimation custom patches bring benefits that no other patch-making methods will ever be able to compete with. Get in touch with Pacific Emblem, and get started with your business now!