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LaserCUT® Patches & Emblems
1,089 Sold 4.5
Description:
LaserCUT® patches and emblems are custom die-cut-to-shape designs that deliver a bold, premium look far beyond the limits of standard patches. Instead of being restricted to basic circles, squares, or rectangles, LaserCUT patches are precisely cut to follow the exact contour of your logo, badge, emb...
LaserCUT® patches and emblems are custom die-cut-to-shape designs that deliver a bold, premium look far beyond the limits of standard patches. Instead of being restricted to basic circles, squares, or rectangles, LaserCUT patches are precisely cut to follow the exact contour of your logo, badge, emblem, wordmark, or custom artwork. The result is a sharper, cleaner, more customized appearance that immediately stands out.
LaserCUT patches can be produced on a wide range of materials, including Twill, Felt, Reflective, 100% thread embroidery, and more, giving you the flexibility to match the look, texture, and performance your project requires. Whether you want a classic uniform emblem, a rugged outdoor look, a high-visibility safety patch, or a richly embroidered custom design, LaserCUT provides a distinctive solution.
These patches and emblems are ideal for uniforms, caps, sportswear, tactical gear, outerwear, workwear, public safety, schools, clubs, corporate identity, and promotional programs. Because the patch itself becomes part of the design, LaserCUT creates a more dimensional and custom-engineered appearance that helps brands, teams, and organizations make a stronger statement.
A key advantage of LaserCUT patches is their ability to combine creative freedom, clean detail, and consistent quality. Custom silhouettes, shield shapes, angled forms, mascots, lettering, and intricate outlines can all be reproduced with a polished and professional finish. Specialty materials, layered looks, and decorative treatments can also be incorporated to create a truly unique emblem.
Pacific Emblem Company was the first company to create and coin the LaserCUT patch in 1989, pioneering a category that changed the custom patch industry. Since then, LaserCUT has remained one of the most effective ways to deliver custom shape, material versatility, and visual impact in one powerful product.
If you want a patch that looks more custom, more dynamic, and more memorable, LaserCUT® patches and emblems are the perfect choice.
Why Choose LaserCUT®?
- Die cut to shape
- Available on Twill, Felt, Reflective, 100% thread, and more
- Premium custom appearance
- Ideal for uniforms, headwear, branding, and promotions
- Clean, detailed, professional finish
- Created and pioneered by Pacific Emblem Company in 1989
Ready to Create Yours?
Bring your logo, emblem, or custom idea to life with the original LaserCUT® patch innovator. Contact Pacific Emblem Company to learn more about custom shapes, materials, and design options at [email protected]
Patch & Emblem Processes – Comparison Guide
How They Are Made:
Produced from soft polyvinyl chloride (PVC) or rubber, poured or injected into custom steel molds. Multiple colors can be layered, and raised/3D details can be achieved with precision.
Uses:
Durable and waterproof, ideal for outdoor gear, uniforms, tactical/military use, sports, and lifestyle branding where long-lasting, flexible logos are needed.
How They Are Made:
Standard embroidered patches stitched with thread, then precisely cut using laser technology for sharp, clean edges. This allows custom shapes beyond traditional round/square cuts.
Uses:
Apparel branding, uniforms, event merch, and high-detail designs where embroidery texture and durability are desired with a modern edge finish.
How They Are Made:
Molded from silicone or thermoplastic polyurethane (TPU). Similar to PVC but softer (silicone) or more rigid and abrasion-resistant (TPU). Often allows semi-transparent or glossy effects.
Uses:
Premium athletic wear, outdoor gear, technical jackets, footwear, hats, and luxury branding—used when a high-end, “tech” look is required.
How They Are Made:
Made on a loom using tightly woven threads, rather than stitched embroidery. This achieves very fine detail and small lettering that embroidery can’t match.
Uses:
Best for intricate logos, small patches, and fashion branding where detail and a flatter surface are more important than texture.
How They Are Made:
Designs are digitally printed onto polyester twill using dye sublimation, where heat and pressure embed the ink into the fibers. Edges can be finished with stitching or laser cut.
Uses:
Full-color designs, gradients, photographic images, complex logos. Popular for sports teams, event giveaways, and promotional patches.
How They Are Made:
Constructed with reflective materials (glass bead or prism layers) or glow-in-the-dark (phosphorescent/fluorescent threads, inks, or PVC). Can be embroidered, woven, or PVC-based.
Uses:
Safety gear, outdoor wear, cycling/running apparel, uniforms, tactical/military, or nightlife branding where visibility and novelty are key.
How They Are Made:
Created using die-cast, die-struck, or etched metal, often with plating (nickel, silver, gold) and enamel filling. Molded or stamped for detail, polished for finish.
Uses:
Lapel pins, hat emblems, luxury product branding, keychains, police/firefighter badges, and commemorative items.
How They Are Made:
Produced with chenille yarns tufted into a felt base, creating a fuzzy, carpet-like texture. Often combined with embroidery for outlines and lettering.
Uses:
Classic varsity jackets, sports teams, collegiate branding, retro fashion. Highly tactile and bold.
How They Are Made:
A thick stitched border (done with a Merrow machine) wraps around the edge of a patch. Provides a sealed edge, prevents fraying, and creates a rounded finish.
Uses:
Traditional patches (round, square, shield shapes). Common for scout patches, biker patches, and collectible/emblematic uses. Less common for complex shapes where laser cutting is preferred.
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